Puddling Iron

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Subject Author Date
Puddling Iron ian .at.bendigo 10-01-2005
Posted by ian .at.bendigo on October 1, 2005, 6:31 pm
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Looking for someone with knowledge about puddling iron to make iron keel
bolts for yacht repair or to make iron dumps (short shafts) that we can
machine into bolts .
Ian Kentish in Bendigo Oz.

--
A fine beer can be judged by one sip , but it's better to be sure



Posted by GSG on October 8, 2005, 2:04 am
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Ian,
"puddling" iron was a process once used to refine pig iron into
malleable wrought iron. Basically you burned out the excess carbon,
creating a spongy mass of nearly carbon free iron and slag. This
"spongeball" was then forged or squeezed to consolidate a rough bar and
drive out excess slag. It required a rather sophisticated furnace and a
great deal of know how. It would not be a weekend project! It would be
a lot easier to use a direct method of reducing an iron ore to wrought
iron. However this would not be a simple project either. Lots of raw
materials to procure, and proper furnace to build. Expect a LOT of
time, sweat, and useless slag until you learn the ropes.
Unless you have a burning desire to learn these processes it would make
more sense to hunt for old wrought iron around scrap yards and farm
sales. Better yet, just use stainless steel eh? Just where is Bendigo
Oz ?
Glen Gardner Pittsburgh, PA



ian .at.bendigo wrote:

> Looking for someone with knowledge about puddling iron to make iron keel
> bolts for yacht repair or to make iron dumps (short shafts) that we can
> machine into bolts .
> Ian Kentish in Bendigo Oz.
>
>


Posted by Eide on October 8, 2005, 8:51 am
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>Better yet, just use stainless steel eh?

Wrought iron will hold up much better below the waterline. Stainless is OK,
but very hard to tell if corroded or near the end of it's useful life. It
gets very porous when old and will can shear easily, even if it's still
bright and shiny - the holes are too small to see.
I have seen iron (not steel) drifts pulled out of boats over 100 years old.
They pull out nice and shiny and look like they were put in last week.



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