Trying to figure out appropriate forge size for burner- any help appreciated!

 alt.crafts.blacksmithing    Post an article   get this group's latest topics as an RSS feed add this group's latest topics to your My MSN content add this group's latest topics to your My Yahoo content
Subject Author Date
Trying to figure out appropriate forge size for burner- any help appreciated! Prometheus 12-01-2006
Posted by Prometheus on December 2, 2006, 4:56 am
Please log in for more thread options
On Sat, 02 Dec 2006 17:48:20 +1100, Chilla

>Howdy,
>
>I would suggest carving 1 brick and make a 1 brick forge until you're
>ready to step up to a larger capacity. Considering you've only got a
>plumbers hand torch.
>
>If you do this you will definitely be able to get started.

Thanks Charles-

I think I may have come up with something similar enough to that to
work- instead of stacking the side bricks on end, I put them all on
their faces, with the two bricks in the middle layer 1" apart. Then I
put a partial brick on the back end to close the chamber, and tied the
stack together with bailing wire. That made a chamber that was
9"x1"x1.25". Luckily, I had a masonry bit long enough to drill the
4.5" through one of the side bricks, and just put the torch right in
the end of the hole.

It took about an hour to get really good, but after that, it was able
to take a cool bar to a bright red-orange in about 3-4 minutes. It
would do that right away, but it took a lot longer. Never got much
hotter than that, but that was plenty. What was really nice about
that vs. a single hollowed brick was that I was able to reheat the
sheep's nose tool I was making after getting the angle and hook
established by carefully sliding one of the middle bricks over a
little to enlarge the chamber.
>
>Regards Charles
>P.S. 9 x 1 is a recommended ratio of bore to length.

Not sure I understand this- is the bore the chamber radius, and the
length the length of the chamber? If so, I guess I got lucky!

>P.P.S. JTH-7 Bernzomatic Hose Torch

I'll take a look for one the next time I'm at the hardware store,
thanks!

Posted by Chilla on December 2, 2006, 5:50 pm
Please log in for more thread options
Prometheus wrote:

>>P.S. 9 x 1 is a recommended ratio of bore to length.
>
>
> Not sure I understand this- is the bore the chamber radius, and the
> length the length of the chamber? If so, I guess I got lucky!

Sorry my bad, length of the burner tube to the diameter of the bore in
the tube.

Regards Charles


Posted by Ecnerwal on December 2, 2006, 9:53 am
Please log in for more thread options

> I got myself a box of firebricks

All firebrick is not the same. For "quick action" you want lightweight
brick (feels almost like styrofoam). Fireplace brick is harder and
heavier. Pottery supply is the typical source for the lightweight stuff.
Point being, it takes time and fuel to get the face of heavy brick up to
temperature, and heavy brick does not insulate as well (it does,
however, hold up to abuse better, such as having logs tossed at it)

BUT...

You don't need to go get those, since you already have some brick, if
you get one of the other trick materials - find your local pottery
supply (or one on the net) and get some high temp insulating blanket
(eg, kaowool), which you can use to line the inside of this forge (or a
coffee can - the stuff is that good). There are also coatings you can
use (eg, ITC-100) on the face of the stuff. The lightweight, highly
insulating nature of the blanket material will mean the thing heats up a
lot faster. But that will come later, as you're not in a state to spend
money on it until after the holidays - OK.

For now, If you are primarily heating small chunks of drill rod, I'd
restack the forgelet such that you have two brick laid flat, so it's 1.5
inches high, and perhaps set them 1 - 1.5 inches apart, so the space is
more like 1 or 1.5 x 1.5 x 9 - if you need a little more width, make it
a little wider. Given limited heat input, the less excess space (and
brick face exposed to the heat) the better.

--
Cats, coffee, chocolate...vices to live by

Posted by Steve Smith on December 2, 2006, 11:05 am
Please log in for more thread options
Your forge is plenty small. Your firebrick isn't the right stuff, as
others have mentioned, but it should work a lot better than it is. I
think your torch is at fault. What to do about it is the tricky part.

If you can post a picture or two, it may help us figure out what to do.
Otherwise, you can try adjusting your burner. Try to figure out some
kind of choke to reduce the amount of air. Try reducing the pressure
(you are using a regulator?) and see what happens.

Here are some flame pictures:
http://ronreil.abana.org/richtolean.jpg
http://ronreil.abana.org/flame.jpg
http://ronreil.abana.org/sidef.jpg
http://ronreil.abana.org/burner2.jpg
They come from here:
http://ronreil.abana.org/design1.shtml
There are more pages on this site of interest--you could spend between
now and Christmas reading it all.

The firebrick you have is probably intended to hold heat. This means it
will be slow to heat up. A piece of 1/8-1/4" steel rod held in the
flame will show rough heat changes a lot quicker than your forge body.

Larry Zoeller isn't answering my emails--has anyone else been in touch
with him? I'm wondering if I'm getting nailed in a spam filter or
something. Maybe he's on vacation.

Steve

Prometheus wrote:

>Hello all,
>
>I got myself a box of firebricks, and stacked them so that the area
>inside my little forge was 81 cubic inches. The only burner I have
>right now is a plumber's style propane torch- and that's not likely to
>change until well after the holliday season, whether I'd like it to or
>not.
>
>I'm guessing that the volume of the interior is just way too big for
>what I'm doing- it will heat a 1/2" bar to a dull red, but it's even
>slower than just holding the torch on it in the open air.
>
>The interior dimentions as I've got the bricks stacked are 2" wide,
>4.5 " high, and 9" deep. I've got a hole drilled at a approx. 30
>degree angle (pointing slightly upwards, so the tank can sit nearly
>upright) in the center of one of the firebricks on the side. The
>firebricks are cheap fireplace liners from Menard's, 4.5" x 9" x 1.5".
>
>There are some cracks where air can get in due to the roughness of the
>bricks, and after a little experimentation, I made an opening of about
>1.5" x 2" on each end by laying a firebrick on each end. That seemed
>to work about as well as it was going to work- which is not very well,
>of course.
>
>I'm sure there are some problems with the design that will be
>immediately apparent to someone with more experience, so I'm hoping
>one of you guys will have an idea of how I can tune this up a bit.
>
>What I *can* do within my resources and budget is cut the firebrick to
>whatever size is appropriate for a propane torch forge, and make a
>metal box out of anything from 11-20 ga. 1018 or 301 stainless that
>the firebrick can slide into- I think I could also manage to get a
>second propane or mapp gas torch. hopefully, that's enough to get me
>going!
>
>Any suggestions, and particularly info related to volume and vent
>opening sizes will be really appreciated. I'm sure I'll upgrade to
>something better with a real burner and that ceramic insulation soon
>enough, but I'm just messing around on a budget for now.
>
>

Posted by Steve Smith on December 2, 2006, 11:16 am
Please log in for more thread options
OK, it was my spam filter. Larry Zoeller is out there and responding.
Ignore my last question.

Steve

Steve Smith wrote:

> Your forge is plenty small. Your firebrick isn't the right stuff, as
> others have mentioned, but it should work a lot better than it is. I
> think your torch is at fault. What to do about it is the tricky part.
>
> If you can post a picture or two, it may help us figure out what to
> do. Otherwise, you can try adjusting your burner. Try to figure out
> some kind of choke to reduce the amount of air. Try reducing the
> pressure (you are using a regulator?) and see what happens.
> Here are some flame pictures:
> http://ronreil.abana.org/richtolean.jpg
> http://ronreil.abana.org/flame.jpg
> http://ronreil.abana.org/sidef.jpg
> http://ronreil.abana.org/burner2.jpg
> They come from here:
> http://ronreil.abana.org/design1.shtml
> There are more pages on this site of interest--you could spend between
> now and Christmas reading it all.
>
> The firebrick you have is probably intended to hold heat. This means
> it will be slow to heat up. A piece of 1/8-1/4" steel rod held in the
> flame will show rough heat changes a lot quicker than your forge body.
>
> Larry Zoeller isn't answering my emails--has anyone else been in touch
> with him? I'm wondering if I'm getting nailed in a spam filter or
> something. Maybe he's on vacation.
>
> Steve
>
> Prometheus wrote:
>
>> Hello all,
>>
>> I got myself a box of firebricks, and stacked them so that the area
>> inside my little forge was 81 cubic inches. The only burner I have
>> right now is a plumber's style propane torch- and that's not likely to
>> change until well after the holliday season, whether I'd like it to or
>> not.
>> I'm guessing that the volume of the interior is just way too big for
>> what I'm doing- it will heat a 1/2" bar to a dull red, but it's even
>> slower than just holding the torch on it in the open air.
>> The interior dimentions as I've got the bricks stacked are 2" wide,
>> 4.5 " high, and 9" deep. I've got a hole drilled at a approx. 30
>> degree angle (pointing slightly upwards, so the tank can sit nearly
>> upright) in the center of one of the firebricks on the side. The
>> firebricks are cheap fireplace liners from Menard's, 4.5" x 9" x 1.5".
>>
>> There are some cracks where air can get in due to the roughness of the
>> bricks, and after a little experimentation, I made an opening of about
>> 1.5" x 2" on each end by laying a firebrick on each end. That seemed
>> to work about as well as it was going to work- which is not very well,
>> of course.
>>
>> I'm sure there are some problems with the design that will be
>> immediately apparent to someone with more experience, so I'm hoping
>> one of you guys will have an idea of how I can tune this up a bit.
>>
>> What I *can* do within my resources and budget is cut the firebrick to
>> whatever size is appropriate for a propane torch forge, and make a
>> metal box out of anything from 11-20 ga. 1018 or 301 stainless that
>> the firebrick can slide into- I think I could also manage to get a
>> second propane or mapp gas torch. hopefully, that's enough to get me
>> going!
>>
>> Any suggestions, and particularly info related to volume and vent
>> opening sizes will be really appreciated. I'm sure I'll upgrade to
>> something better with a real burner and that ceramic insulation soon
>> enough, but I'm just messing around on a budget for now.
>>
>>

Similar ThreadsPosted
Building a Coal forge - input appreciated. January 27, 2008, 2:42 am
gas forge burner question August 22, 2006, 9:23 am
Coal Forge : "Best" size for coal pieces : is there one? January 24, 2006, 4:54 pm
Magnetic field effect on grain growth/size? September 27, 2006, 3:08 pm
Looking at anvils next week- some advice greatly appreciated January 14, 2007, 8:01 pm
Need some specific hardening / tempering information - any help appreciated! February 1, 2007, 7:12 am
people need my really appreciated movies - inrek efhu - (1/1) March 29, 2007, 1:43 pm
Burner adjustment June 3, 2007, 9:25 pm
Home built burner March 18, 2007, 5:37 am
Home built gas burner question July 2, 2007, 6:41 pm

The site map in XML format XML site map
Contact Us | Privacy Policy